SAAB 9000 Door pods "little how to" :)

http://img-fotki.yandex.ru/get/4508/...26415dc_XL.jpg


Door before
http://img-fotki.yandex.ru/get/5403/...3f02539_XL.jpg

Disassemble the door and see that the work will be a lot:)

http://img-fotki.yandex.ru/get/5203/...397014c_XL.jpg

First you need to strengthen the door,Scrollsaw of plywood and shut her big technological hole
http://img-fotki.yandex.ru/get/4903/...1b8493b_XL.jpg
http://img-fotki.yandex.ru/get/5404/...fddbef3_XL.jpg
http://img-fotki.yandex.ru/get/4605/...45eb855_XL.jpg

The interior of the podium of the 3 rings of plywood 18mm thick
http://img-fotki.yandex.ru/get/4904/...646f284_XL.jpg

Cut a hole in the door trim and tries to place
http://img-fotki.yandex.ru/get/4904/...64c00fb_XL.jpg
Put the door pocket in place and look how it all looks
http://img-fotki.yandex.ru/get/4506/...44ad3aa_XL.jpg
http://img-fotki.yandex.ru/get/5201/...086e6e8_XL.jpg
Cut the pocket
http://img-fotki.yandex.ru/get/4601/...285d46d_XL.jpg
Drill the holes to good adhesion of cold steel
http://img-fotki.yandex.ru/get/4604/...67146f1_XL.jpg

http://img-fotki.yandex.ru/get/5404/...e186a0a_XL.jpg
http://img-fotki.yandex.ru/get/4904/...e3a77ab_XL.jpg
Giving final shape to putty
http://img-fotki.yandex.ru/get/5403/...9c1188c_XL.jpg

sound deadening
http://img-fotki.yandex.ru/get/4601/...9afe112_XL.jpg
so, this is it
http://img-fotki.yandex.ru/get/4600/...b07f46d_XL.jpg
http://img-fotki.yandex.ru/get/4905/...b4e823c_XL.jpg
http://img-fotki.yandex.ru/get/4505/...ef2927c_XL.jpg
http://saabworld.net/
http://saabworld.net/

:D

Continue.

Scrollsaw hole in the shelf
http://saabworld.net/images/imported/2010/10/15.jpg
Plywood Scrollsaw behold such a thing. Thickness 38mm
Layers of plywood missed sealant and tightened with screws
http://saabworld.net/images/imported/2010/10/16.jpg
http://saabworld.net/images/imported/2010/10/17.jpg
http://saabworld.net/images/imported/2010/10/18.jpg
paint
http://saabworld.net/images/imported/2010/10/19.jpg
Sound deadening
http://saabworld.net/images/imported/2010/10/20.jpg
Carpet cover
http://saabworld.net/images/imported/2010/10/21.jpg

Fit it with metal with 17 m6 bolts
http://saabworld.net/images/imported/2010/10/22.jpg
http://saabworld.net/images/imported/2010/10/23.jpg
http://saabworld.net/images/imported/2010/10/24.jpg
to foil lining is not conspicuous, we cover it mate! ;)
http://saabworld.net/images/imported/2010/10/25.jpg

Lateral parts of the shelf too plastered and covered with mat
http://saabworld.net/images/imported/2010/10/26.jpg
Other side of shelf is sound deadened too
http://saabworld.net/images/imported/2010/10/27.jpg
http://saabworld.net/images/imported/2010/10/28.jpg
http://saabworld.net/images/imported/2010/10/29.jpg

Power wire pull near EDU
http://saabworld.net/images/imported/2010/10/30.jpg
http://saabworld.net/images/imported/2010/10/31.jpg
http://saabworld.net/images/imported/2010/10/32.jpg
http://saabworld.net/images/imported/2010/10/33.jpg
http://saabworld.net/images/imported/2010/10/34.jpg
Cabin view
http://saabworld.net/images/imported/2010/10/35.jpg

Battery terminals replaced by "Stinger"
[IMG]http://kachev.com/wp-content/uploads...0/DSC_9681.jpg[/IMG]
Speakers are drawn through the slot in the door, but the regular slot drill was scary because it pretty closely placed contacts. Let the wire connector at the side, took a piece the size of the wire
http://saabworld.net/images/imported/2010/10/36.jpg
http://saabworld.net/images/imported/2010/10/37.jpg
http://saabworld.net/images/imported/2010/10/38.jpg
View from cabin (driver's side)
http://saabworld.net/images/imported/2010/10/39.jpg
Connector assembled and installed back
http://saabworld.net/images/imported/2010/10/40.jpg

Midranges, set in a certain similarity of boxes pasted from vibration, the volume of about 500-700gr each with synthetic filling
http://saabworld.net/images/imported/2010/10/41.jpg
http://saabworld.net/images/imported/2010/10/42.jpg
http://saabworld.net/images/imported/2010/10/43.jpg
http://saabworld.net/images/imported/2010/10/44.jpg
Amplifiers are installed in such a way to do it for the fact that it was necessary to preserve the possibility of opening the hatch in the back seat.
http://saabworld.net/images/imported/2010/10/45.jpg
Other photos later;)

the door pods got the leather :) sorry for waiting :)

http://saabworld.net/images/imported/2012/03/98.jpg
http://saabworld.net/images/imported/2012/03/99.jpg
http://saabworld.net/images/imported/2012/03/100.jpg
http://saabworld.net/images/imported/2012/03/101.jpg

So how's it sound?