2 Attachment(s)
2008 New Saab 9-3 Sport Sedan and SportCombi - Press Release
Satisfying Wants and Meeting Needs
The 9-3 Sport Sedan and SportCombi range is focused on delivering a unique, ‘fun to drive’ experience that places it among the class leaders for sporty performance and excellent chassis dynamics.
The coupé-like silhouette and strong, sporty stance of the Sport Sedan help convey that ‘moving when stationary’ look. And the muscular proportions of the SportCombi are a bold reaffirmation of Saab's tradition for designing cars that are sporty in character and versatile in use. Both models are positioned in the premium, mid-size segment, providing an alternative choice to natural competitors such as the BMW 3-series, Audi A4 and Mercedes C-class.
The extensive powertrain line-up offers a 'tri-fuel' choice of gasoline, diesel or bioethanol powered engines. It includes an all-aluminum 2.8-liter V6 turbocharged engine rated at 280 hp (206 kW) in combination with all-wheel- drive (Saab XWD); a powerful two-stage turbo diesel packing 400 Nm of torque and a choice of two Saab BioPower (E85) flex-fuel engines.
Attachment 777
Exterior Design
The sporty, distinctive looks of the Saab 9-3 Sport Sedan and SportCombi are an expression of modern Scandinavian design, incorporating contemporary and classic Saab design themes. Both models have a bold and assertive stance that reflects their strong, driving appeal. The sedan’s coupé-like profile communicates its sporty character, while the SportCombi’s cohesive, five-door bodystyle inherits the 'combi-coupé' genes of the first Saab 99 Turbo.
• Saab ‘signature’ styling cues: The wedge-like profile with its rising belt-line culminating in that distinctive 'hockey stick' curve into the C or D-pillar; the clamshell hood, the single side window graphic; the shaping of the headlamps units and smoked white rear light clusters.
• Bold frontal styling. The prominent central grille with its wing motif is inspired by the Aero X concept car, as is the U-shaped pressing in that classic Saab clamshell hood. The form of the grille and headlamp units is complemented a smooth bumper molding with a deep trapezoidal air intake.
• Distinctive alternative to conventional wagon design. The SportCombi's compact proportions - its raked rear screen and the short rear overhang, with a small glass area behind the C-pillar - distinguish it from traditional wagon formats.
• Excellent aerodynamics. Impressive drag coefficient of 0.28 for the sedan and 0.33 for the SportCombi. Low lift forces for good high speed stability, with SportCombi first Saab to achieve zero lift values at both axles.
Interior Design and Features
In common with all Saab cars, the 9-3 Sport Sedan and SportCombi are designed 'from the driver outwards’. That means the cabin ergonomics, the instrumentation, the controls and the seating position are all developed from the driver’s perspective. The SportCombi adds versatility features, such as a surprisingly large cargo deck, to facilitate the active sports and leisure pursuits of owners.
• Cockpit feel. The main instrument panel arcs around the driver. Logical layout and tactile feel to controls. Steering wheel adjusts for both rake and reach.
• ‘Profiler’ customization. A wide range of functions can be pre-set according to personal preference including: automatic climate control, clock/alarm, speed scale illumination, parking assistance, rain sensitive wipers and anti-theft alarm.
• Dual-zone Automatic Climate Control fitted as standard, allowing different temperature settings for left or right hand side of interior. Includes an automatic airflow balance function to compensate for temperature changes if one side of the car is in direct sunlight.
• ComSense functionality minimizes potential for driver distraction through 'dynamic workload management', briefly suppressing in-car warning messages/phone calls when a moment of high driver workload is detected by the operation of the indicators or heavy braking. Includes Night Panel instrument illumination dimming to reduce visual ‘clutter’.
• Infotainment systems include DVD/GPS satellite navigation with large 6.5-inch color monitor, Bluetooth™ Phone Integration system (BPIS) for automatic connection to audio system with operation by voice control or steering wheel buttons. Auxiliary input socket standard with all infotainment systems.
• Additional load-carrying potential. Both the Sport Sedan and SportCombi have 60/40 split fold rear seats with a ski hatch. The SportCombi features a wide-opening tailgate with a low floor giving access to a spacious, well-proportioned cargo deck, free from intrusions. An optional folding front passenger seat-back offers further interior space.
• Innovative TwinFloor stowage in SportCombi. After pulling the aircraft-shaped handle, the middle section of cargo floor hinges upwards transversely and slots in place. This provides support for the convenient stowage of shopping bags or other items in the recessed sub-floor, easily secured by a cargo net.
• Choice of three specifications: Linear, Vector and top-of-the-line Aero. Each with ‘light room’ (parchment) or ‘dark room’ (black) color theme.
Chassis, Steering and Brakes
The outstanding ‘fun to drive’ chassis dynamics of both the Sport Sedan and SportCombi deliver a level of driving involvement and pleasure that challenges the class benchmark. An active all-wheel-drive system (Saab XWD) is offered for Aero variants
• ‘ReAxs’ passive rear wheel steer characteristic. The kinematics of the rear suspension are tuned to give a unique rear wheel steer response for optimum handling and stability.
• Four-link independent rear suspension. High lateral stiffness for stability and grip; longitudinal compliance for ride comfort. The compact design allows a spacious load area free from intrusion.
• Front suspension is by MacPherson struts with lower A-arms mounted on a hydroformed (hollow), sub-frame. High lateral bushing stiffness for good steering response and precision; high longitudinal compliance for ride comfort.
• Saab XWD, an active all;-wheel-drive system, is available on Aero variants, together with an uprated 280 hp/ 206 kW 2.8V6 turbo engine. It offers enhanced driver involvement and control in all road conditions. The Haldex multi-plate clutch unit infinitely varies engine torque between the front and rear axles, and an optional rear limited-slip differential can transfer torque between the rear drive shafts.
• Advanced chassis electronic systems. Saab-tuned ‘user friendly’ ESP® (Electronic Stability Program), Mechanical brake assist, EBD (Electronic Brake force Distribution), CBC (Cornering Brake Control) and TCS (Traction Control System).
• Low mounted steering rack gives excellent feel and precision with progressive power assistance and fast responses. Electro-hydraulic system with 1.8i and 1.9TiD engines.
• Three disc brake sizes according to engine power. Excellent high speed braking stability with automatic rear wheel 'toe-in' through ReAxs geometry.
• Minimized unsprung weight for better ride quality. Front hub carriers, brake calipers, lower control arms in front suspension and toe and lower rear suspension links in aluminum.
• ‘Shear’ bushings at top of rear shock absorber mountings for compliant ride quality and effective vibration suppression.
Attachment 812
Powertrain
The turbo powertrains add excellent refinement and driveability to Saab’s traditional strengths of high torque for strong, mid-range pulling power. They deliver a level of responsive performance in keeping with the chassis’s excellent dynamics, further reinforcing the car’s driver focus. The line-up comprises six gasoline engine options, including two BioPower versionsand a choice of three diesel engines..
• Sophisticated Saab Trionic engine management for all four cylinder turbo gasoline and BioPower engines simultaneously measuring and adjusting ignition timing, fuel injection, turbo boost pressure, air mass and the electronic throttle for optimum combustion.
• All-aluminum 2.8-liter turbo engine. The first six cylinder unit to be purpose-built for Saab's turbocharged application. Offering 280 hp (206 kW) or 255 hp (188 kW), it combines multi-cylinder refinement with outstanding turbo performance. Single, twin-scroll turbocharger fed by both cylinder banks. Exclusive to top-of-the-range Aero variants.
• All-aluminium 2.0-liter turbo engines. Saab developed and tuned for 150 (110 kW), 175 (129 kW) and 210 hp (147 kW) with high torque for swift overtaking. All internal components unique to Saab. Balancer shafts for greater running refinement.
• Choice of twot BioPower engines giving more power and torque when running on E85 fuel. Saab BioPower is unique in offering flex-fuel engines that give enhanced performance, as well as reduced fossil CO2 emissions.
• 1.9TTiD engine with two-stage turbocharging leads the diesel choice.. It develops 180 hp (132 kW) and exceptional torque of 400 Nm with two turbos integrated as a single unit and common rail, direct and multiple fuel injection. Two other versions, with a VNT turbo, deliver 150 hp (110 kW) with 16-valves or 120 hp (88 kW) with 8-valves. A maintenance-free particulate filter is offered as an option..
• Naturally-aspirated 1.8i engine with 122 hp/90 kW and variable length intake manifold. Available in all specifications, except Aero, for broad customer appeal.
• Wide transmission choice. Six-speed manual gearboxes standard for 2.8V6, 210 hp (155 kW) and 175 hp (129 kW) turbos and all turbo diesels. Five-speed, adaptive automatic transmission has Saab Sentronic manual gear selection and optional steering wheel controls. Six-speed units offered with the 2.8V6 turbo and the 180 hp (132 kW) and 150 hp (110 kW) turbo diesels. A '5+2' variant, with two intermediate gears on kickdown, for 210 hp (155 kW) engine.
Body structure and Electrical systems
The 9-3 Sport Sedan and SportCombi have the stiffest four and five-door body structurest yet produced by Saab, providing solid foundations on which their exemplary handling, ride and safety characteristics are built. A multiplex digital signal network ensures the fast and efficient control of major functions.
• High torsional rigidity - 22,000 Nm/degree of deflection for the Sport Sedan and, despite the large tailgate opening, only 6.6 per cent less for the SportCombi Use of FEM design techniques and tailored blanks in construction reduces unnecessary weight and concentrates strength where needed.
• Almost 60%of body weight in high strength or ultra high strength steel, used mainly in central passenger safety cage where all main beams have closed sections for additional strength.
• Structural 'rings' around C and D-pillars in the SportCombi include transverse beams in floor and roof to compensate for loss of sedan cross-bracing. 'Rings' linked longitudinally by six beams in rear bodywork and the base of C-pillars is further reinforced.
• Deformable crash boxes behind front bumper minimize body damage in low speed impacts up to 15 kph.
• Multiplexing for entire electrical and electronic network with databus transmission for control of powertrain, chassis, body, ‘infotainment’, telematics, navigation and climate and comfort systems.
Safety
Saab has a long tradition of successful work with car safety and Saab cars consistently show well in real-life accident surveys, often being ranked best in their segment. In EuroNCAP crash tests, the 9-3 Sport Sedan and 9-3 Convertible have achieved a maximum five-star rating.
• Database covering more than 6,100 real-life accidents involving Saab cars in Sweden. Used in computer simulations and crash testing to replicate what happens in real accidents on real roads.
• Strong steel safety cage helps protect passenger compartment. Fabricated mainly from high strength steel, with beam sections completely closed for additional strength. Protected by deformable front structure with three load paths and wide bumper beam to spread impact forces.
• Saab Active Head Restraints (SAHR) for front seats help to prevent serious neck injury in rear-end collisions. Effectiveness demonstrated by crash investigation findings and independent tests.
• Side impact protection with 'pendulum' movement of lower B-pillar, designed to engage side sills and door beams as an integrated structure.
• Roof-rail airbags to help provide occupant head protection throughout an entire crash sequence, including potential roll-over. Front seat-mounted side airbags help provide thorax protection.
• Sophisticated sensing for airbag/seat-belt deployment, including two-stage adaptive front airbags, pre-tensioning of seatbelts in side impacts and wearer reminder system.
Chassis, Brakes, Steering
Sporty Dynamics come as standard
• Sporty handling to challenge class benchmark
• Saab ‘ReAxs’ - unique rear wheel steer characteristic
• All-wheel-drive (Saab XWD) offered on Aero variants
• Three brake sizes according to engine power
The Sport Sedan and Sport Combi fulfil their roles as fun-to-drivecars by displaying exceptional handling characteristics that not only set new standards for Saab but also challenge class benchmarks. They are the result of a rigorous development program, the most exhaustive ever undertaken by Saab, designed to combine the benefits of front wheel drive - predictability and excellent driver feedback - with new levels of chassis control for a more rewarding driving experience.
An exceptionally stiff body provided Saab engineers with a solid foundation on which to achieve outstanding chassis dynamics, exemplary ride refinement and impressively low levels of noise, vibration and harshness.
The chassis’s innate talents are backed up with a full arsenal of electronic driver aids, including ABS (Antilock Braking System), TCS (Traction Control System), EBD (Electronic Brake force Distribution), Cornering Brake Control (CBC) and an optional ESP® (Electronic Stability Program).
Sporty Handling with Saab ReAxs – passive rear wheel steer
The top priority of the Saab 9-3 chassis development program was to achieve best-in-class handling characteristics. This was an essential requirement as the car, in either sedan and wagon format, is targeted at owners who value the enjoymnent of a satisfying, high performance driving experience.
Anyone who drives the Sport Sedan or SportCombi will immediately appreciate its quick responses to steering, throttle and braking inputs, together with its impressive levels of grip, driver ‘feedback’ and body control. A low center of gravity and the exceptionally stiff bodyshell also play an important role.
The adoption of a four-link rear suspension layout, with toe-links and the use of ball joints instead of rubber inboard and outboard suspension bushings, has allowed engineers to dial in a unique, passive rear wheel steer characteristic, Saab ReAxs.
When cornering, the elasto-kinematics at the rear axle induce a very slight deflection of both rear wheels in the opposite direction to the steering input, i.e. toe-out for the outer wheel and toe-in for the inner wheel.
Depending on the radius of a bend and the consequent loadings at the rear axle, one degree of movement at the front wheels would typically produce a small but significant response of about one hundredth of a degree at the rear.
This is sufficient to prevent excessive understeer, where the driver is forced to apply progressively more steering lock to turn the front end of the car, increasing the scrub angles of the front tyres. The ReAxs characteristic overcomes this ‘crabbing ‘ effect, helping the tail of the car follow the direction of the front wheels, instead of its nose. For the driver, this gives the car a better balance, helping it turn in and respond more closely to steering inputs.
Suspension Design
The front suspension is by MacPherson struts with de-coupled top mountings, separating the damper and spring loadings, gas shock absorbers and a direct-acting anti-roll bar. The lower control arms are attached to a hydroformed (hollow section) front sub-frame, including a hydraulic bush on the rearmost mounting each side for optimum damping. For good directional stability and ride comfort, the layout is designed to be largely impervious to lateral forces and compliant longitudinally.
The independent rear suspension is also mounted on an isolated sub-frame and incorporates three transverse and one longitudinal link with an anti-roll bar. This layout allows a high degree of wheel movement control with good longitudinal compliance. Like the front suspension, bushings are stiff for lateral forces and relatively soft longitudinally. There is great scope for optimizing both handling and ride characteristics, as well as helping to prevent road noise entering the cabin.
Shear bushings are used in the rear shock absorber top mountings. These effectively dissipate vibrations from the road by absorbing small vertical up and down movements before they are transmitted directly into the mounting and the structure of the car. This feature improves ride quality and also plays an important role in further attenuating road noise.
To deliver the high standard of ride quality expected in this class of car, unsprung weight is reduced by using aluminum for the front wheel hubs and brake calipers, the lower control arms in the front suspension and the toe and lower links in the rear suspension.
Saab XWD
An active all-wheel-drive system (Saab XWD) is designed to optimize handling and stability in all driving conditions. It is offered as an option on Aero variants, together with an uprated 280 hp, 2.8V6 turbo engine. This state-of-the-art system includes innovative developments in wheel slip management the use of an electronically-controlled, rear limited-slip differential. It comes with a choice of six-speed manual or automatic transmission.
Saab XWD is a fully automatic, on-demand system capable of sending up to 100% of engine torque to the front or rear wheels whenever necessary. While offering sure-footed handling in low-grip conditions, its sophisticated operation also adds a further sporty dimension to the driving experience in all road conditions. Fine balancing of the drive torque between the front and rear axles raises the threshold at which ESP throttle and braking interventions are triggered, providing more scope for closer driver involvement.
The system is governed by its own electronic control unit, which functions in harness with the engine, transmission and ABS/ESP control modules. The hardware consists of a Power Take-off Unit (PTU) in the front final-drive that transmits engine torque through a prop-shaft to the Rear Drive Module (RDM). This incorporates a Torque Transfer Device (TTD) and an optional electronically-controlled Limited Slip Differential (eLSD). Both are wet, multi-plate clutch units from Haldex.
At take-off, the TTD is initially activated when the clutch plates are forced together under hydraulic pressure, thereby engaging the RDM. This pre-emptive function is a valuable improvement in current technology, which requires the detection of wheel slip before the TTD is activated. For the driver, the enhanced functionality gives maximum traction immediately for smooth, strong acceleration from rest without the possibility of any initial hesitation.
On the open road, drive torque is seamlessly and continuously varied between the axles by the control of a valve in the TTD, which increases or reduces the pressure on the wet clutch plates. When cornering, Saab XWD rewards the driver by providing enhanced, more finely balanced chassis dynamics. Data from the vehicle’s ABS/ESP sensors - measuring wheel speed, yaw rate and steering angle – is utilized and careful programming of Saab XWD enables the application of rear drive to balance oversteer and understeer characteristics,, improving stability and roadholding.
In highway cruising conditions, when traction or optimum grip is not an issue, only 5% to 10% of engine torque is typically transmitted to the rear wheels. This helps provide the driver with a measure of greater stability, while helping to save fuel.
The ultimate ‘icing on the cake’ with Saab XWD is the eLSD option. In this segment of the market, it is the first application of an electronically-controlled, multi-plate limited slip differential in combination with all-wheel-drive. It is installed alongside the RDM and operates via pressurized clutch plates on a principle similar to the larger TTD. In icy or wet split-friction conditions, for example, it uses input from the rear wheel speed sensors and can transfer up to 40% of torque between the drive shafts, to whichever wheel has more grip.
The eLSD also gives the driver enhanced control when cornering hard or completing a high speed maneuver, such as a lane change, by momentarily applying more or less torque to either of the wheels to help the rear of the car more closely follow the direction of the front wheels. In this way, the eLSD can keep the car better balanced and more tightly controlled without requiring ‘outside’ intervention from electronic stability aides.
Installation of Saab XWD includes the fitment of a new rear sub-frame to carry the RDM, revised rear suspension geometry and new wheel hubs for the drive shafts. The three piece prop-shaft runs through two bearings with constant velocity joints for smooth running with minimal ‘wind-up’. Wheelbase and rear track dimension are unaltered.
Braking System
In EU specification, three brake sizes are fitted according to engine power. For all four cylinder engines, except the 210 bhp version, 285 mm front (ventilated) and 278 mm solid rear discs are fitted. For the 210 bhp engine they are 302/292 mm (both ventilated) and for the Aero 2.8V6 turbo and 1.9TTiD engines these are increased to 314/292 mm
High speed braking stability sets new standards for Saab thanks to the ReAxs control of the rear suspension geometry. This effectively ‘preloads’ the rear tyres by applying some lateral force through toe-in as braking commences.
A four channel ABS (Anti-lock Braking System) and a Traction Control System (TCS), is standard fitment for all variants. An automatic brake boost feature, Mechanical Brake Assist (MBA), increases braking pressure from the master cylinder when the driver stamps hard on the brake pedal, stopping the vehicle quicker and activating the ABS more effectively.
Other electronic brake control functions also utilize the ABS wheel speed sensors and variable valving at each wheel. Electronic Brake force Distribution (EBD) ensures an optimum braking force is always applied at both axles simultaneously for maximum stability under heavy braking.
Cornering Brake Control (CBC) is activated when the car is cornering under heavy braking. Brake pressure is individually varied between all four wheels in order to keep the car stable, minimizing any snap oversteer or understeer characteristics.
All four brake discs have full size dust shields. These help to ensure braking performance is not impaired by large amounts of snow, mud or dust jamming the calipers.
Advanced Electronic Stability Program®
The fine chassis dynamics of the Saab 9-3 can be supplemented by a new generation Saab-tuned ESP® system, which is designed to gently counteract over-exuberance or misjudgements from the driver.
The latest, driver-selectable ESP® has been recalibrated and honed using dedicated software to match the behavior of the chassis. The 'intelligent' system is extremely progressive in use and is designed to function almost imperceptibly, avoiding harsh interventions when the chassis has already reached the limits of adhesion.
A yaw sensor in the center of the car detects movement around the vertical axis and a sensor on the steering column measures the steering angle being applied. Inputs from these sources are then correlated with the speed of the car.
The system is extremely flexible and it is programmed to execute whatever actions will most effectively prevent the onset of a loss of control. Depending upon the chassis's disposition, it is possible for braking to be applied via the ABS system to one, two or three wheels at once, or, if necessary, for the electronic throttle opening to be reduced.
Precise Steering
The power steering on Saab cars is widely acknowledged for achieving just the right balance between assistance and ‘feel’. In the straight ahead position there is virtually no assistance, in order the give the driver as much direct control as possible, and even at low speeds the driver’s feel for the road surface is never impaired
For variants with 1.8i naturally-aspirated gasoline and turbo diesel engines, an electro-hydraulic power steering system is fitted, which uses a pump driven by a computer-controlled electric motor as a further contribution to improved fuel consumption.
As a general indication of the tautness of the chassis, tests show its lateral acceleration response time – the speed at which all chassis response to a steering input is completed – is about 30 per cent faster than average for this size of car.
The hydraulic pump for the rack and pinion system is camshaft or belt-driven, depending on the engine variant, and the rack is mounted low down at the back of the front sub-frame. The geometry and tuning of the front and rear suspensions also combine to give the steering its distinctive feel, linearity and responsiveness. At just 2.97 turns from lock to lock, it is the quickest steering yet fitted to a Saab car.
Body structure, Electrical systems and Lights
Firm Foundations
Highlights include:
• New standards in torsional rigidity
• Stable platform for excellent noise suppression, handling and crashworthiness
• About 60 per cent of bodyweight in HS/UHS steel
• Second-generation ‘crash boxes’ help prevent body damage
• Multiplex digital signal network for fast control of all major functions
• Powerful screen washing system
The body structures of the 9-3 Sport Sedan and SportCombi are the stiffest yet produced by Saab, providing solid foundations on which their s exemplary handling, ride and safety characteristics are built.
The use of high-grade steels, tailored blanks, laser welding, the galvanizing of all external components and advanced joint techniques has produced extremely strong and durable structures. Effective ‘crash boxes’ in the front bumper help to minimize body damage in impacts up to 15 kph.
The power of the lighting system, which includes the option of bi-xenon headlamps, is in the fine tradition of Saab cars, as is the efficiency of the windscreen wipers and washing systems.
Structural Benefits
Exceptional levels of structural stiffness were an essential requirement in the design of the 9-3 Sport Sedan and SportCombi. It is high torsional rigidity that helps give that reassuring ‘hewn for solid’ feel, which is communicated every time a door is closed or the car negotiates a poor road surface. And it makes a major contribution to eliminating squeaks and rattles, vibrations and resonance.
A stiff body is also a prerequisite for the work of chassis engineers. The car’s handling can only be effectively honed through its suspension and steering if the structure on which all these components exert loadings is solid and predictable.
Finally, but probably most importantly, the car’s ability to withstand a heavy impact is largely due to the strength of its passenger compartment and the ability of the body structure’s crumple zones to prevent energy reaching it.
Structural Strength
The body structure of the Sport Sedan and SportCombi’ is essentially a unitary construction fabricated from steel pressings and beams, on which is mounted a front sub-frame - carrying the engine, gearbox and lower front suspension mountings - and a rear sub-frame, carrying the rear suspension. Although a high level of structural stiffness was an essential requirement, this had to be balanced against the need to reduce unnecessary weight in the interests of fuel economy and achieving responsive handling characteristics.
The Sport Sedan has an exceptional torsional rigidity of 22,000 Nm/degree of deflection, while the SportCombi’s is only 6.6 per cent less than that of the Sport Sedan, despite the extended rear roof and the addition of a large rear tailgate opening. To put these figures in perspective, the body structures are as strong as a meter long rod, fixed at one end, would need to be in order to bend just one degree under the weight of fully-laden large car placed on the other end!
About 60 per cent of the car’s body weight is composed of high strength or ultra high strength steel, most of which is concentrated in the construction of the central passenger safety cage, where all main beams have welded closed sections for additional strength.
In all, about two-thirds of the body parts in the Sport Sedan and SportCombi play a structural role, although the key to the performance of the structure is how all these elements connect and interact in sharing the load-bearing task. The strength of a good design is far more than simply the sum of its parts.
To calculate how loads can be distributed in the most efficient way, structural engineers used CAD techniques and finite element modeling (FEM) with a resolution of up to 850,000 elements, or cells, representing the car’s structure. Each body component is designed to contribute to structural integrity without being overloaded and structure-borne noise radiation from the engine, transmission and suspension is minimized.
Special attention was devoted to the location of seams and joints. It is pointless using high strength steels for different sections if the technique used to join them together is not at least as strong. For example, there are no joints at any of the corners of the safety cage, where stresses are likely to be greatest. Instead, joints between beams are carefully welded in place on straight sections with overlaps of at least 20 mm.
In order to be sure that extra strength does not necessarily mean extra weight, Saab engineers made great use of new technology in specifying ‘tailored blanks’ for large structural components. For example, the two main bearers which extend from the front of the car to the rear bulkhead are made from pressings of high strength steel. These are produced to different thicknesses, according to the localized loading demands at any point in the car’s structure. In other words, the extra strength or weight is located only where it is required.
The SportCombi was designed alongside the Sport Sedan and Convertible so engineers were able to integrate the requirements for a strong five-door body from the very beginning of the 9-3 project. To compensate for the loss of the cross bracing behind a sedan's rear seat, the SportCombi features reinforcement to the base of the C-pillars and the addition of sub-structures or 'rings', each connecting the top and bottom of the C and D-pillars with transverse beams in the roof and across the floor. These 'rings' are then linked longitudinally by two beams in the roof, two in the cargo floor and one behind each side of the rear bodywork.
On both the Sedan and SportCombi there are additional bracings above the rear wheel housings to provide a structure that is more than a match for premium class competitors, despite some potential loss of stiffness through the provision of a split/fold rear seat.
Outer Body
Large single 'monoside' body pressings accommodate inset-mounted doors for good sealing and fine gap tolerances. Substantial ultra high strength steel door beams play an important role in side impact protection. The bottom edges of the doors also overlap and interlock with the strong, reinforced side sills, allowing heavy impact forces to be spread by engaging as much of the neighboring body structure as possible.
To save weight without compromising strength, the hood, rear bumper beam and the tailgate of the SportCombi are made from aluminum
Both front and rear bumper assemblies are designed to be ‘self-repairing’, in that they can absorb impacts up to 8 kph, minimizing damage and the need for repair. The bumper ‘skin’ is simple and quick to replace after a minor collision. For higher speed impacts, Saab was first to introduce deformable ‘crash boxes’ behind the front bumper on the second generation Saab 900 in 1993. These are intended to absorb and contain relatively ‘low speed’ impact forces in order to prevent damage to more expensive bodywork components.
Other manufacturers have now adopted crash boxes but, in the in the 9-3 range, the technique is perfected still further. No less than 103 computer simulations were carried out to ensure their effectiveness; a testimony to the extreme attention to detail that went into finalizing the new structures.
The finished design is an octagon shape with a conical profile and ‘concertina’ sections that will protect the structure of the car, including its front body panels, from damage in impacts up to 15 kph. The boxes are now bolted and only lightly welded to the front beam to make their replacement even easier.
The design of the Sport Sedan’s trunk lid was also the subject of detailed research and the solution adopted is typically Saab. For owners to be able to exploit the load carrying capabilities of a 60/40 folding seat, it was important that trunk opening was as large as possible. That is why the design team chose ‘swan neck’ hinges for the once piece trunk lid
The use of a more conventional strut and multi-link pivot arrangement would have resulted in an unacceptable 15 per cent reduction in opening width, worth 10 cm. The spring-loaded ‘swan-neck’ hinges, in fact, give an even easier, almost ‘weightless’ opening and closing action.
For the SportCombi, the lightly weighted tailgate that opens down to bumper level, its damper rods completely hidden in the roof to allow a clear, uncluttered opening.
Electrical and electronic architecture
The entire electrical and electronic network uses databus transmission, often referred to a ‘multiplexing’. In this way, a CANBUS (Controller Area Network) connects groups of electrical subsystems, using just one or two wires with microprocessors, transistors and LEDs (Light Emitting Diodes) to replace a complicated wiring harness and all its associated relays, switches and bulbs.
CANBUS technology offers great benefits in weight saving, reliability and data transmission capacity. It is used to connect the car’s main subsystems: powertrain, chassis, body, ‘infotainment’, telematics, navigation and climate and comfort.
A battery of sensors are the ‘nerve endings’ of the Sport Sedan and SportCombi and the data they provide is dispatched as packages of digital signals, or ‘buses’, along three information ‘highways’, stopping where required at 44 sub-stations, or microprocessors, for analysis and subsequent action. A powerful control module governs each of these highways and their sub-stations; all three integrated with each other to ensure there are no ‘traffic jams’ or conflicting requirements.
If all this functionality were to be achieved using a traditional, complex wiring harness, it would weigh twice as much, more than 40 kilos, and be twice as long, at 1,600 meters.
A single wire highway, or ‘low speed’ Bus, with a capacity of 33 Kbytes per second, connects functions within the car: the ignition switch, steering column lock, airbags, the main instrument panel, interior lighting, doors, mirrors, windows, security alarm, gear shift position and, where fitted, the sunroof, electrically-operated seats and parking assistance.
Powertrain control, the engine management system, ABS, TCS, ESP and related functions are all connected by a second, dual wire, ‘high speed’ Bus, with a transmission capacity 15 times greater at 500 Kbytes per second.
The third highway is utilized by all 'infotainment' systems, the Bluetooth™ Phone Integration System (BPIS), the GPS navigation system with DVD reader and an advanced voice recognition (AVR) function. These systems are described further in the ‘Interior Design and Features’ section.
The fast moving world of information technology is likely to place increasing demands on the ‘in-car’ time of drivers and passengers and the Saab 9-3 is configured to accommodate all likely future developments in digital communication to and from the car.
Superior Lighting
The strong lighting performance of Saab cars is almost as widely acclaimed as their reputation for safety. Hardly surprising, as good night-time visibility is, of course, an essential element of driving safety.
The Saab 9-3’s headlamps are housed within neatly integrated units, made from molded clear plastic, which is lighter and less prone to stone chips, cracking and condensation than glass.
The standard equipment headlamps use halogen bulbs behind projector units for excellent illumination. Powerful bi-xenon lights are an option for all variants. .These gas discharge bulbs give an extremely bright, much whiter light than halogen units. Saab was among the first manufacturers to offer this technology for both dipped and main beam – hence the term, bi-xenon. Where a normal halogen bulb will emit 1,500 lumens of lighting, a xenon unit will give 3,200 lumens, more than twice as much power, giving a spread of light 60 per cent better.
The effective control of such a powerful beam is essential for the benefit of fellow road users, as well as the driver, and bi-xenon lights have a dynamic, self-leveling function as standard. Under acceleration or braking, sensors detect body motion at the front of the car and electric motors in the headlamp units automatically adjust the height of the beam to compensate for any changes in the attitude of the body. As a further refinement, steering linked bi-xenon lights can also be specified to give an improved field of vision when cornering.
The performance of headlamps, no matter how powerful, is badly compromised if the lenses become caked in grime. Powerful spray jets, working at 3.5 bar pressure, keep the plastic units clean.
At the rear of the car, the single fog light automatically disconnects when the ignition is switched off, an added precaution to prevent it being inadvertently left on when no longer necessary.
The high level rear brake light is an LED unit, as tests show this illuminates more quickly than a conventional bulb, giving a more efficient warning signal.
Cleaning power
Keeping a clear windscreen is vital for driving safety and the large wipers are linked to a powerful battery of three pairs of washer jets, all working under high pressure with twice the power of other systems on the market. It is cleaning power designed to shift the most stubborn of deposits.
In true Saab tradition, the 5.0 liter washer reservoir is exceptionally large, with two liters more capacity than normal. User trials show that jets working at such high pressure do not, in fact, require more washer fluid because they are generally used in shorter bursts.
The windshield wipers are two-speed with an infinitely variable intermittent wipe. An automatic rain-sensing operation is available as an option, including driver adjustment for sensitivity.
Ownership and Accessories
Owning and Enjoying the Saab 9-3
• Flexible service intervals
• 10 year anti-perforation warranty
• Excellent serviceability for reduced workshop times
• Low-speed accident damage protection
• Favourable insurance ratings
• Design and lifestyle-orientated accessory range
World class build standards and the use of premium quality components and materials, backed by a 10 year anti-perforation warranty, contribute to competitive ownership costs, including servicing and insurance.
Good serviceability, reducing the cost and improving the convenience of ownership, was an important priority for the 9-3 project development team. This is backed by a range of exclusive accessories, giving owners greater scope to enjoy the full potential of their car.
Lower Servicing Costs
The excellent quality of major mechanical components, due to better machining and finer tolerances, has allowed Saab to move away from rigid time and distance restrictions for scheduled servicing. It is now more important to monitor how the vehicle is actually used by its owner.
In all variants, the engine management system logs key usage parameters, such as the number of cold starts, journey distances and engine speeds used, and applies an algorithm to inform the driver when an oil change is due. The maximum service interval on most markets is now every two years, or 30,000 kms for both gasoline and diesel engines. At any time, the driver can also request notification of when the next change is due.
With the engine coolant filled and sealed for life, the only other major service items for the Saab 9-3 are spark plugs, the air filter and the engine drive belt.
Quicker repairs, lower insurance
Saab engineers have worked closely with representatives of leading insurance companies to introduce ways of minimising accident repair bills, as well as improving vehicle security and anti-theft protection. This close liaison is intended to achieve highly competitive insurance groupings and lower premiums.
A number of design elements in the outer body are intended to make accident and other repairs easier and faster. For example, electrical wiring and connection points are located away from areas more vulnerable to crash impacts and there is just one single connection point between the engine and main wiring harness, which is located in a well-protected position.
Low speed frontal collision protection, through ‘self-repairing’, energy absorbing bumpers (for impacts up to 8 kph) and deformable ‘crash boxes’ (for impacts up to 15 kph), helps protect the body structure from serious damage that would require expensive reinstatement. The front wings are also bolted to the main structure to make removal and replacement easier and less time-consuming.
Anti-perforation warranty
The warranty period covering body perforation is 10 years, a result of Saab’s confidence in under-body joint and sealant treatments and new electro-galvanizing procedures.
The body-in-white is prepared, sealed, galvanized, primed and painted at one of the most modern paint shops in Europe, where quality standards are considered to be class-leading. All primer and paints are water-based, except for the final clear lacquer finish.
Accessories tailor-made for individuality
A range of accessories that include sporty design enhancements, as well as more practical and lifestyle-orientated items.
For a more distinctive look, inside or out, there are a number of sporty accessory options. Exterior items include a front lip spoiler and, for the sedan, a rear trunk lid spoiler. in addition to fog lights; a sports exhaust and a selection of alloy wheels up to 18 inches in size. For the interior, there are metallic and wood veneer trim inserts for the doors and the gearshift mounting, and a leather/wood steering wheel.
Useful additions to support leisure pursuits include : roof racks suitable for use with or without roof rails; ski, snowboard, surfboard, canoe, kayak and bike holders; a roof cage and roof boxes. Removable or fixed tow bars include a hitch-mounted bike holder. The rear load space of the SportCombi can be equipped with a moveable load protection net, a cargo floor net, a bag holder net for the TwinFloor stowage featureand a space divider and a fold-out rear bumper protector.
Pre-wiring facilitates the addition of entertainment and navigation equipment. Also available are a hands-free phone kit, Smart Slot accessories, a CD changer, a pedal extension kit and an extensive range of engine heaters.
Saab Parking Assistance and the Saab Anti-theft Alarm can be fitted as accessories. A first aid kit, spare bulb kit and towing line are also available.
2 Attachment(s)
Technical Specifications and Performance Data
Gasoline engines:
2792cc. V6. Aluminum cylinder heads and block. Twin-scroll turbocharger, intercooled. DOHC, 24-valve. Variable valve timing (inlet). Dual-mass flywheel. Bosch Motronic ECM
1998 cc. 4 cylinders in-line. Aluminum cylinder head and block. Turbocharger, intercooled. DOHC, 16-valve. Balancer shafts.
Saab Trionic 8 ECM
1796 cc. 4 cylinders in-line. Aluminum cylinder head, cast iron block. DOHC, 16-valve. Naturally-aspirated. Siemens ECM.
Diesel engines:
1910 cc. 4 cylinders in-line. Aluminum cylinder
head, cast iron block. DOHC 16v / SOHC 8v.
Common rail, direct and multiple injection.
Turbocharged: VNT/ 2-stage turbo, intercooled
Dual-mass flywheel. Bosch ECM
Maintenance-free particulate filter.
BioPower:
1998 cc. 4 cylinders in-line. Aluminum cylinder head and block. Turbocharger, intercooled. DOHC, 16-valve. Balancer shafts. Saab Trionic 8 engine management. Fuelled by bioethanol (E85)/gasoline in any proportions
Installation:
All engines front, transversely-mounted, Hydraulically-damped. Front wheel drive.
Saab XWD (AWD option for Aero)
Transmission
5/6 speed manual gearboxes.
5/6/5+2 speed automatic transmissions
with Saab Sentronic manual selection
Suspension
Front: MacPherson struts and gas shock absorbers. Anti-roll bar. Hydroformed sub-frame.
Rear: Indep, four link, incl. toe-link. Coil springs. Gas shock absorbers. Anti-roll bar. Sub-frame.
Steering
Rack and pinion, hydraulic power assistance.
Electro-hydraulic for 1.8i, 1.9TiD variants
Turning circle (curb to curb): 10.8 m (V6, 11.4 m)
Lock to lock: 2.75 turns (4-cyl turbo, 2.97 turns)
Wheels, Tires
15 x 6.5˜, 195/65, 215/60
16 x 6.5˜, 215/55. 17 x 7.0˜, 225/45
17 x 7.5˜, 235/45. 18 x 7.5" , 225/45
Brakes
Hydraulic, dual circuit, vacuum booster. ABS,TCS, MBA, EBD, CBC.
Discs: All 4 cyl.engines (except 2.0 Turbo/1.9TTiD Aero):
285 mm (f) ventilated / 278 mm (r) solid.
2.0 Turbo/1.9 TTiD Aero: 302/292 mm, both ventilated
2.8V6 Turbo: 314/292 mm, both ventilated
All US models: 302 mm ventilated / 278 mm solid
Weights
Kerb: 1410-1690 kg (EU)
Distribution: 60%(F) / 40% (R)
Max. towing weight:
1400-1600 kg (braked), 750 kg (unbraked)
Capacities
Luggage (VDA): 425 dm3
Fuel tank: 58 liters (US, 61 liters)
Washer reservoir: 5.2 liters
Attachment 775
Attachment 776