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  1. #1

    Join Date
    05 Dec 2013
    Location
    Memphis TN USA
    Posts
    4
    Saab(s)
    2006 9-5 auto

    Oil relief valve removal and replacement-need assistance

    Having issues getting the oil relief valve piston out (which is stuck). Using a coat hangar, WD40 and solvent did not do the trick.

    Any ideas?

    I''ve been told to unplug the DIC fuse and crank it-but think I want to make that a last resort.

    I just installed this new piston Saturday, and it must have gotten stuck immediately.

    Any fresh ideas on ensuring a functional piston once it is installed?

  2. #2
    Saab Fan Blackbird's Avatar
    Join Date
    20 Mar 2014
    Location
    WI/MN
    Posts
    31
    Saab(s)
    2005 9-3 2.0t, Past: 2000 9-5 2.3t, 1990 saab 900s
    Which Saab are you working on?

  3. #3

    Join Date
    05 Dec 2013
    Location
    Memphis TN USA
    Posts
    4
    Saab(s)
    2006 9-5 auto
    Apologies-2006 9-5 automatic..

  4. #4
    Roger Cook
    Saab Enthusiast
    Join Date
    24 Jan 2011
    Location
    Ypsilanti, MI
    Posts
    201
    Saab(s)
    2008 9-5 Aero, 2006 9-3SC 2.0T, 2000 Viggen 'vert, SAAB Quantum, 2000 9-5 retired at 318K miles
    With now two stuck pistons, are you sure the problem isn't with the body of the PRV?

  5. #5
    My trick always work

    [FONT=verdana]I used a M12 bolt to get the piston out .[/FONT]
    [FONT=verdana]Insert straight up without touching the inside cylinder .[/FONT]
    [FONT=verdana]Halfway in , you will be inside the bottom of the piston.[/FONT]
    [FONT=verdana]Then push a bit deeper and start wobbling (gently)[/FONT]
    [FONT=verdana]The clearance between outside bolt and inside piston is +- 1mm.[/FONT]

    [FONT=verdana]The piston will come out bit by bit , without making damage .[/FONT]
    Using Tapatalk

 

 

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