Welcome to the world of Saab ! Register
Page 1 of 2 12 LastLast
Results 1 to 10 of 15
  1. #1

    Crankcase ventilation kit - PCV #6 - Saab 9-5

    This is part of the following TSB:

    TECHNICAL SERVICE BULLETIN
    Bulletin Nbr: 210-2561 utg. 3
    Date: April 2006
    Market: US/CA
    Noise from the timing chain and oil sludge in the engine

    Part: 55 561 200 Renovation kit, crankcase ventilation

    Name:  Saab_55561200.jpg
Views: 22805
Size:  13.8 KB

    To fit

    1. Disconnect the battery's negative cable.

    2. Remove the upper engine cover.

    3. Fit a new oil filler pipe.

    Name:  01_PCV_Saab_9-5.gif
Views: 21992
Size:  14.3 KB

    4. Remove the hose from the pipe connection on the turbo's intake manifold.

    5. Remove the hoses from the nipple in the camshaft cover. Check the condition of the hoses, replace if necessary.

    6. Remove the old nipple and bushing from the camshaft cover and fit the new nipple and bushing.

    7. Raise the car.

    Name:  02_PCV_Saab_9-5.gif
Views: 21831
Size:  15.9 KB

    8. Remove the oil trap's two upper hoses.

    9. Remove the lower hose to the oil trap. Remove the stay to the intake manifold and the oil trap. If necessary, remove the generator positive cable.

    10. Fit the new oil trap, the lower hose to the oil trap (replace hose if necessary) and the stay for the intake manifold. If the positive cable was removed, connect it to the generator.

    Name:  03_PCV_Saab_9-5.gif
Views: 21795
Size:  15.5 KB

    11. Lower the car.

    12. Check the function of the check valve on the small circuit with 30 14 883 Pressure/Vacuum pump, replace if necessary. The arrow must point toward the throttle body.

    Note
    Arrow's direction on the check valve.

    Name:  04_PCV_Saab_9-5.gif
Views: 21972
Size:  17.6 KB

    13. Connect the new hose kit (with T-connection) between the nipple on the oil filler pipe and the connection on the turbo's intake manifold.

    Name:  05_PCV_Saab_9-5.gif
Views: 22149
Size:  12.2 KB

    14. Fit the insulation under the throttle body's coolant hoses so that the insulation's short sides point upward.

    Name:  06_PCV_Saab_9-5.gif
Views: 21731
Size:  19.2 KB

    15. Fit the crankcase ventilation hose in place so that the check valve is located above the coolant hoses. The crankcase ventilation hose must follow the route of the lower coolant hose through the intake manifold and then on to the oil trap.

    Name:  07_PCV_Saab_9-5.gif
Views: 21681
Size:  18.8 KB

    16. Connect the oil trap's upper hoses. If the hose with part no. 55 560 463 is replaced then the nipple enclosed with the hose must not be used. Use the nipple enclosed with the spare parts kit.

    Name:  08_PCV_Saab_9-5.gif
Views: 25552
Size:  16.9 KB

    17. Connect the new hose kit together at the T-connection.

    18. Make sure that the check valve has good contact with both coolant hoses. Affix a cable tie around the insulation on each side of the check valve.

    Name:  09_PCV_Saab_9-5.gif
Views: 21528
Size:  18.6 KB

    19. Fit the hoses to the nipple on the camshaft cover.

    20. Fit the upper engine cover.

    21. Connect the cable to the battery's negative terminal.

    22. Set the correct time and date in SID.
    Last edited by nordwulf; 22 October 2010 at 18:20.

  2. #2
    Saab Fan
    Join Date
    08 Jul 2013
    Location
    Georgia
    Posts
    28
    Saab(s)
    2002 9-5 2.3L Linear Turbo
    Based on this article, I think my 2002 Linear has had the PCV update completed. Can anyone verify?
    Name:  IMG_1284.jpg
Views: 14480
Size:  24.5 KB

  3. #3
    Jeffrey
    Master SaabTech/Moderator Burnsside42's Avatar
    Join Date
    25 Oct 2010
    Location
    Point Pleasant, PA
    Posts
    1,316
    Saab(s)
    - 86' 9KT - 95' 9K Custom CS - 06' 9-3 Combi - 07' 9-7X Arc - 08' 9-3 Convertible - 08' 9-3 TurboX -
    3 Items that kit does not include which you should replace - the main hose from the tank to the PCV nipple on the Valve cover - the PCV check valve itself and the oil return hose from the tank to the oil pan. With those 3 key items plus that mentioned kit above it will give you a complete new working system.

    Then fix your oil leaks
    European Motor Services, LLC - Point Pleasant, PA 18950 - www.europeanmotorsvc.com

  4. #4
    Saab Fan
    Join Date
    08 Jul 2013
    Location
    Georgia
    Posts
    28
    Saab(s)
    2002 9-5 2.3L Linear Turbo
    So, my pictured system above needs a full update?

    Where do you see oil leaks?

  5. #5
    Marty Jackson
    Saab Addict Finding41's Avatar
    Join Date
    17 May 2013
    Location
    London Ont. Canada
    Posts
    641
    Saab(s)
    Sadly a Volvo XC90
    Your picture looks like it has the update. The hoses look allot newer than what would be on a 02.
    I'd check the hoses that Burnside mentioned just to be sure the whole system was added and not just the kit.

  6. #6
    Jeffrey
    Master SaabTech/Moderator Burnsside42's Avatar
    Join Date
    25 Oct 2010
    Location
    Point Pleasant, PA
    Posts
    1,316
    Saab(s)
    - 86' 9KT - 95' 9K Custom CS - 06' 9-3 Combi - 07' 9-7X Arc - 08' 9-3 Convertible - 08' 9-3 TurboX -
    Yes it has the current version - all hoses looks in good shape from here.

    Quote Originally Posted by chadwick110 View Post
    Based on this article, I think my 2002 Linear has had the PCV update completed. Can anyone verify?
    Name:  IMG_1284.jpg
Views: 14480
Size:  24.5 KB
    European Motor Services, LLC - Point Pleasant, PA 18950 - www.europeanmotorsvc.com

  7. #7
    Saab Fan
    Join Date
    08 Jul 2013
    Location
    Georgia
    Posts
    28
    Saab(s)
    2002 9-5 2.3L Linear Turbo
    You got me paranoid about oil leaks now...

  8. #8
    Bruno
    Saab Addict swisssaabist's Avatar
    Join Date
    18 Nov 2016
    Location
    Cheeseland or TICTAC land
    Posts
    603
    Saab(s)
    9-5 ARC Wagon 2002 2 t auto engine B205E
    23.You forgot to mention run the ACC calibrating procedure

  9. #9
    Closet Intellectual Pali7's Avatar
    Join Date
    15 Nov 2013
    Location
    Palisade, Colorado
    Posts
    70
    Saab(s)
    2005 9-5 ARC
    Is this for a 2005 9-5 ARC wagon too?

  10. #10
    Marty Jackson
    Saab Addict Finding41's Avatar
    Join Date
    17 May 2013
    Location
    London Ont. Canada
    Posts
    641
    Saab(s)
    Sadly a Volvo XC90
    No. The 05 has a different pvc system. It has a hole in the back of the block that goes directly into the pvc box behind the engine.

 

 

Tags for this Thread

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •  
All times are GMT. The time now is 07:07.
Powered by vBulletin® Version 4.2.5
Copyright © 2024 vBulletin Solutions Inc. All rights reserved.