SAAB 9000 Door pods "little how to" :)

[Nickolay]

Door before


Disassemble the door and see that the work will be a lot



First you need to strengthen the door,Scrollsaw of plywood and shut her big technological hole




The interior of the podium of the 3 rings of plywood 18mm thick

[Nickolay]

Cut a hole in the door trim and tries to place

Put the door pocket in place and look how it all looks


Cut the pocket

Drill the holes to good adhesion of cold steel




Giving final shape to putty

[Nickolay]

sound deadening

so, this is it

[Nickolay]

Continue.

Scrollsaw hole in the shelf

Plywood Scrollsaw behold such a thing. Thickness 38mm
Layers of plywood missed sealant and tightened with screws



paint

Sound deadening

Carpet cover

[Nickolay]

Fit it with metal with 17 m6 bolts



to foil lining is not conspicuous, we cover it mate!


Lateral parts of the shelf too plastered and covered with mat

Other side of shelf is sound deadened too

[Nickolay]

Power wire pull near EDU





Cabin view

[Nickolay]

Battery terminals replaced by "Stinger"
[IMG][/IMG]
Speakers are drawn through the slot in the door, but the regular slot drill was scary because it pretty closely placed contacts. Let the wire connector at the side, took a piece the size of the wire



View from cabin (driver's side)

Connector assembled and installed back

[Nickolay]

Midranges, set in a certain similarity of boxes pasted from vibration, the volume of about 500-700gr each with synthetic filling




Amplifiers are installed in such a way to do it for the fact that it was necessary to preserve the possibility of opening the hatch in the back seat.

Other photos later

[Nickolay]

the door pods got the leather sorry for waiting

[Burnsside42]

So how's it sound?